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header install in pics

This is a discussion on header install in pics within the External Engine forums, part of the LSx Technical Help Section category; step 1......delete EGR two 15 mm bolts on head......one 10mm bolt on intake (its a 2000) and two 10mm bolts ...

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    header install in pics



    step 1......delete EGR
    two 15 mm bolts on head......one 10mm bolt on intake (its a 2000) and two 10mm bolts on pass side exh manifold
    Last edited by sjsingle1; 03-24-2010 at 04:42 PM.

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    new GM EGR block off.....or you can use 1 3/8 expandable rubber freeze plug
    Last edited by sjsingle1; 03-24-2010 at 04:43 PM.

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    air tube removed from drv side exh manifold and header bolts removed
    Last edited by sjsingle1; 03-24-2010 at 04:44 PM.

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    air pump under driver side fuse boxes.....HINT....underneath car
    Last edited by sjsingle1; 03-24-2010 at 04:45 PM.

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    drv side motor mount set up.....BIG HINT....remove and leave out til you have header in.....remove ALT to reach mount bolts
    Last edited by sjsingle1; 03-24-2010 at 04:47 PM.

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    diverter valve ....GONE....and you can see the DV selniod in the upper left corner....where you need to cap off the vacum line
    Last edited by sjsingle1; 03-24-2010 at 10:52 PM.

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    anybody know why right above the filter is a freakin oily mess.....cant see it from here......but its bad
    Last edited by sjsingle1; 03-21-2010 at 12:52 AM.

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    remove drv side heat shield for extra room and keep from tearing up arms and hands.....two 7mm bolts
    Last edited by sjsingle1; 03-24-2010 at 04:48 PM.

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    DV bracket is held on by one 10mm bolt on coil pack and one 15mm bolt on back of head.....YES it can be reached......YES its a PITA.....think gearwrench......and that hard plastic line.....where it leads to the DV selnoid needs to be capped.....i got a assortment of vacum caps at pimp boys.....it was a small one.....OR....you can remove the DV selnoid....and then plug the vacum line at the back of the manifold
    Last edited by sjsingle1; 03-24-2010 at 10:50 PM.

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    air pump out.....four 10 mm bolts
    Last edited by sjsingle1; 03-24-2010 at 04:50 PM.

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    air pump.....GONE
    Last edited by sjsingle1; 03-21-2010 at 12:47 AM.

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    bolts to k member.....four 15mm.....bolt on MM......18mm
    Last edited by sjsingle1; 03-24-2010 at 04:51 PM.

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    new poly mounts and spohn lightweight mounts
    Last edited by sjsingle1; 03-20-2010 at 10:07 PM.

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    grind rivets off of old clamshell.....what fun.....remove nasty shrunken GM rubber......cleanup.......i put grease on polys to make them fit in the clamshells easier.....bolt down with 2 bolts.............top and bottom
    Last edited by sjsingle1; 03-24-2010 at 04:54 PM.

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