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Three Jobs need to get done before Saturday...

This is a discussion on Three Jobs need to get done before Saturday... within the General Help forums, part of the LSx Technical Help Section category; Hey Guys, I've got some new rotors and pads, a new power steering pump, and the oil/filter needs to be ...

  1. #1
    Senior Member Naaman's Avatar
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    Cayanne
    98 Z28 Vert M6

    Three Jobs need to get done before Saturday...

    Hey Guys,

    I've got some new rotors and pads, a new power steering pump, and the oil/filter needs to be changed.

    Oil is no problem; I've done brakes once before on my wife's car (I don't feel super confident about the process, but I think once I get the wheels off, it will all come back). Never done a power steering pump (did my water pump about a year ago and was successful, no problems).

    I have ramps and jack stands.

    Looking for tips on what order to do things in, any "secrets" that make the jobs simpler, etc.

    Also, when I swapped my wife's rotors, it was because they were very warped. I think the tech who did it didn't do the break-in. When I do the rotors on my car, I will not have access to a rural road to be accelerating and decelerating hard... any good tips to mate up the pads/rotors in a busy area (maybe late at night...?) or will I just have to drive out of town to do it the right way?

    Concerning the power steering pump, I have looked at some vids, but looking for any tips or experience that may make this job smoother. The new pump came with the pulley installed on it already, so I'm glad of that. There is a thread on here, but I can't see any of the pics (expired host acct?).

    Help much appreciated.

  2. #2
    Spaz is My Mentor SMWS6TA's Avatar
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    You'll not be so glad it was installed already unless there are some access windows on the pulley and not completely filled in like the stock pulley. There are 3 bolts that must come off to remove it off the mount. There is a fourth one that doesn't secure it to the mount but holds the plate to the front of the pump. IIRC they are 13mm bolts. I've heard of ppl getting the pump off without pulling the pulley but it is a MAJOR PITA doing so. Remove the pump 1st before disconnecting the high and low pressure lines. Drain the fluid out of the reserve as much as possible. Use a turkey baser. One reconnecting the lines make sure you take great care with the o rings. That damn 60 cent o ring can easily tear and if it leaks will kill you alternator over time. After losing 2 of them in a year I relocated mine to the passenger side. Rent the pulley tool it will make it go quicker and IMHO easier. Just make sure you look at the threads on the puller very well. A-holes will rent them and then strip the threads on the bolt.


    I, a couple of years back, replaced my pulley to a Turn One pulley. It's steel and has access windows to be able to pull the pump with out removing the pulley. Most PS pump issues are always the o ring on the high pressure side.

  3. #3
    Senior Member Naaman's Avatar
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    Cayanne
    98 Z28 Vert M6

    Thanks, Scott. Yes, I will be installing the Turn One pump/pulley. Unfortunately, they no longer sell them with the reservoir, so I'll have to reuse my old reservoir. I will definitely be getting the pulley puller for the job. Maybe get an o-ring set as well, just in case.
    Lid, Throttle Body, LS6 Intake, Heads, Cam, Magnaflow, LS7 Clutch, SFCs, STB, Panhard Bar, Strano Springs, Hollow Sway Bars, Poly/Roto LCAs, Konis, MGW Shifter

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    Spaz is My Mentor SMWS6TA's Avatar
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    Yes on the o ring set. It's easy to swap the reserve over.

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    Senior Member Naaman's Avatar
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    Cayanne
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    Turns out that the pump only came with one o-ring and when I took my stock one apart, there was no o-ring to be seen....

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    Bleed the power steering with the front wheels just off the ground. With the fluid topped off, slowly turn the steering wheel from lock to lock. You may have to repeat this several times and keep checking the fluid level as you go.

  7. #7
    Senior Member Naaman's Avatar
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    Cayanne
    98 Z28 Vert M6

    Quote Originally Posted by pajeff02 View Post
    Bleed the power steering with the front wheels just off the ground. With the fluid topped off, slowly turn the steering wheel from lock to lock. You may have to repeat this several times and keep checking the fluid level as you go.
    Yup. When I was a private in the army, I had to do this for one of the mechanics who was trying to fix a power steering problem in a humvee. Of course, my squad leader decided to make a PT session out of it and had me doing it as fast as I could (wheels on the ground). Luckily, I was strong. Was a piece of cake back then.

    Anyway, everything is all buttoned up. It was a pretty easy job, but took me forever--like all day--to track down that pressure line o-ring. Other than that, I'd say I spent maybe 2-hours on the job. Finished up just as the sun went down.

    Thanks for the help, guys.
    pajeff02 likes this.

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    Senior Member Naaman's Avatar
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    Cayanne
    98 Z28 Vert M6

    Hey, for the brakes, I'm seeing people spraying brake clean on the new rotors before install, supposedly to remove an oily protective film from the rotor. Is that really the correct thing to do?

  9. #9
    Spaz is My Mentor SMWS6TA's Avatar
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    Yes, otherwise you contaminate the pads. That is an oil base fluid to prevent rusting in the box.
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    Absolutely. They pack the rotors in some nasty snot these days.

    Be sure to check and lubricate the caliper pins while you have things apart. One stuck pin will eat a set of brakes pretty quickly and probably warp the rotor in the process.

  11. #11
    Senior Member Naaman's Avatar
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    Right on. I bought the brake grease (I still can't get over the notion of "brake grease" ) and all the stuff I think I'll need. Always turns out that I need another part or tool to complete the job.

  12. #12
    Spaz is My Mentor SMWS6TA's Avatar
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    Three Jobs need to get done before Saturday...

    There's some unwritten rule or Law of Nature that you must make 3 trips to finish a repair job.
    Naaman likes this.
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